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YOUR
GUIDE TO THE SUZUKI LT-R450
ENGINE
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| S-1 Bolt-on Kit |
BOLT-ON KITS
STAGE 1 Kit (S-1)
#BK4-2R45 $1069.00
Includes: Complete Fat Boy 4 Exhaust System (with STD Muffler), Vortex EFI Interceptor, Pro Flow Air Cleaner Kit (Pro Flow flange, K&N, Outerwear)
To purchase the S-1 Kit click here
Power Gains: 8+ Horsepower gain
Excellent Start Up Performance Mods. Stage 1 Power
Easy Installation, supplied with complete instructions and unlimited DRI tech support.
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| S-2 Bolt-on Kit |
STAGE 2 (S-2)
#BK4-2R45-VHP $1189.00
Includes: Fat Boy 4 Exhaust, Pro Flow Air Cleaner Kit (flange, air filter and outerwear), Vortex EFI Interceptor, and DRI Graphics & Seat Cover Kit.
To purchase the S-2 Kit click here
DRI NATIONAL ENGINE KITS
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| LT-R450 450cc National Kit |
Not available online- Please call DRI to purchase
450cc Kit (STD Bore)
#EK-24NT-45 $2595.00
475cc Kit (Big Bore)
#EK-24NT-47 $2945.00
Includes: Complete Fat Boy Exhaust System,95.50 mm (STD size, 12.8-1) JE Piston or 98.0mm (Big Bore, 13-1) JE Piston, HP4 Valve Train Kit (DRI Porting, Serdi Valve Seat Kit, Camshaft, Big Valve Kit, Shortened Valve Guides, Heavy Duty Valve Spring Kit, Vortex EFI Interceptor, Instructions, Tech Support
*Cylinder Strip-Bore-Replate included in 475cc Kit.
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| LT-R450 475cc National Kit |
# 332-X34
Specifications: Midrange/Top End Cam, Lift: .420"/.400", Duration 266°/268°
Application: Motocross/Sand Dune Riding
#332-X12
Specifications: Bottom/Midrange Cam, Lift: .400"/.385", Duration 250°/254°
Application: Baja/Cross Country
Piston Options:
STD Bore (450cc) 12.8-1 Compression Cylinder Hone Only
Big Bore (473cc) 13-1 Compression Cylinder Strip-Bore-Replate Required
- 98mm is largest piston that can be safely put in stock cylinder and still be used with Nikasil plating . If larger piston is used cylinder flange/skirt will crack.
- Nikasil plating offers maximum performance, reliability and engine cooling
- It is unadvisable to install steel big bore sleeve in the Suzuki LT R450
Fuel: Stock engines can run pump fuel, But engines with 12-1 compression and higher should run race fuel. 105-112 octane. V C-12 Fuel is an excellent choice.
Horse Power Gain: 450cc Kit + 16 HP, 475cc + 18 HP
Valves: Oversized S/S valves are included in both HP4 and National Kits.
Valve size +1.0mm IN & EX
Air Cleaner: DRI strongly recommend Pro Flow Air Cleaner kit with custom K&N Filter andouterwear. Run with air lid off.
EFI Re calibration: DRI Recommends using the Vortex Interceptor (included in National Kit). Re mapping is also available to existing Interceptors.
Reprogram software is also available, call DRI for details
DRI does not offer technical assistance for any EFI re mapping kits other than the Vortex Interceptor
Cores Required: Customer must send in their Cylinder, Head Assy (with lifters), Camshafts.
Camshafts supplied in HP4 and National Kits are Billet (no core required) but the OEM camshaft sprockets must be removed from stock camshafts and installed on the new billets. This process is very technical and requires a special fixture to properly index the sprockets.
LTR 450 Core Prices:
* Price to purchase new parts if no cores are sent into DRI for modification
Cam Cores (IN & EX) $381.00
Cylinder $451.00
Head $508.00
Valve Keepers $15.00
Delivery Time: 4-6 weeks
INDIVIDUAL ENGINE COMPONENTS
(all items may be purchased separately)
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| LT-R450 "National" Pipe |
Suzuki LT-R450 "National" Pipe
#F-ESZ45N $649.00
NEW DESIGN!!
Multi-stepped design improves acceleration and enhances ridabilty. Works best for serious racers and riders.
Excellent performance with stock or modified engines.
Recommended to be used with Vortex EFI Interceptor and Pro Flow air cleaner kit.
To purchase the National Pipe Click Here
FAT BOY 4 Complete Exhaust System
#FB4-ESZ450 (includes turndown) $599.00
To purchase the Fat Boy 4 click here
* No HQ muffler available
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| Fat Boy Exhaust System |
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Optional Fat Boy 4 Accessories
#06-554 $17.95 Spark Arrestor (requires turndown)
QP-2 Quiet Tip
#FB4-QP-2 $129.95
Bolts on rear end cap of Fat Boy 4.
Lowers DB readings a minimum of 2-3 dbs.
Forestry approved when used with screen.
* Note: Some rejetting may be required.
** Available in silver only
To purchase the QP-2 Quiet Tip click here
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| QP 2 with screen |
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| Fat Boy 4 with QP-2 |
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To purchase Fat Boy 4 Accessories click here
To purchase Fat Boy 4 Replacement Parts click here
Custom Colored FAT BOY 4 Mufflers
Custom anodized color components (muffler, end cap & turndown) are at an additional cost to the base price for the Fat Boy 4 and the components (Turn down & End cap).
*Available by special order only
**Lead time can be 1-2 weeks
Fat Boy 4 mufflers are available in a Black, Red or Blue anodized finish.
Muffler bodies, rear end caps or turndowns are available colored individually or as a complete package.
*DRI cannot guarantee colored anodized mufflers will not fade over time.
Purchase Options :
FB4-A3PCO $129.95 3-piece package; Muffler, End Cap and Turndown
FB4-A1ECO $24.95 End Cap ONLY
FB4-A1TDO $24.95 Turndown ONLY
FB4-A1MFO $89.95 Muffler ONLY
**Custom Color prices are in addition to the regular Fat Boy 4 price
Example: LT-R450 Fat Boy 4 Complete Exhaust System- $599.00
Custom Colored 3-piece package + $129.95
Total cost with color option = $728.95
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| Custom Black |
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| Custom Blue |
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| Custom Red |
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| Custom Colored End Caps |
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| Custom Colored Mufflers |
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| Custom Colored Turndown |
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| LT-R450 JE Forged Piston |
PISTON KITS (forged)
Kit includes piston, rings, pin and clips.
Currently being Developed and Manufactured
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| LT-R450 Big Bore Kits |
BIG Bore Kits and Replacement Parts
Currently being Developed and Manufactured
DRI HP4 Valve Train Kits
Kits will include: Billet Camshafts, HD Valve Spring Kit, Big Valve Kit, and Shortened guides.
HP4 kits are available installed with DRI Head Porting or without install. HP4 kits not installed by DRI must be installed by a trained profession with proper equipment.
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| HP4 Kit without porting |
HP4 Kit Without DRI Porting and Install
#DR-332K $1150.00
Includes: Billet camshafts, HD Valve Springs w/Titanium Retainers, Shortened Valve Guides, Big Valve Kit (+1.0mm S/S Intake and Exhaust Valves) and Porting. Serdi Valve Seat cut not included. See cam profile options below.
**Kit must be installed by a trained professional with proper equipment
*** Customer must send in stock OEM camshaft cores to have cam sprockets installed on new Billet cams.
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| HP4 Valve Train Kits |
HP4 Kit With DRI Porting, Valve Seat Cut and Install #DR-332KP $1650.00
Includes: Billet camshafts, HD Valve Springs w/Titanium Retainers, Shortened Valve Guides, Big Valve Kit (+1.0mm S/S Intake Valves), DRI Cylinder Head Porting, SERDI Valve Seat Machining and Professional Head Assembly. See cam profile options below.
*Cylinder head must be sent into DRI so porting may be preformed. New head may be purchased if customer does not want to ship in their head. See core price below.
**Customer must send in stock OEM camshaft cores to have cam sprockets installed on new Billet cams.
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| LT-R450 Camshaft |
CAMSHAFTS $459.00
Steel Billet made in USA
CORE REQUIRED: OEM Cam Sprockets. Customer must send in stock camshaft cores so the cam sprockets and be removed and installed on new billet cams. Additional $50.00 charge required to install cam sprockets.
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332-X34 $459.00
Specifications: Midrange/Top End Cam, Lift: .420"/.400", Duration 266°/268°
Application: Motocross/Sand Dune Riding
Notes: 1, 2, 3
#332-X12 $459.00
Specifications: Bottom/Midrange Cam, Lift: .400"/.385", Duration 250°/254°
Application: Baja/Cross Country
Notes: 1
IMPORTANT NOTES
1.HD Valve Springs are required for this camshaft.
2.Shortened Bronze Guides are required for this camshaft.
3.New or modified piston required for this camshaft. Additional valve pocket relief in piston is required due to increased camshaft lift.
CAM SPROCKETS: These cams use stock OEM cam sprockets only. Customer must send in stock cams so the sprockets can be removed and installed on new camshafts. Additional $50.00 charge required to install cam sprockets.
CAMSHAFT CORE
Core Charge $332.00
*required to pay if no cores are sent in
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| LT-R450 Big Valves |
DRI Big Valve Kit $350.00
Includes 4 valves, 4 guide seals (IN:EX)
+1.0mm s/s IN: EX
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| LT-R450 Heavy Duty Springs |
HD Valve Springs w/Titanium Retainers
#VS-434 $239.50
Heavy Duty Valve Springs w/Titanium Retainers
#VS-436 $388.40
Heavy Duty Valve Spring w/Titanium Retainers (PSI)
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| LT-R450 Shortened Bronze Guides |
Shortened Bronze Guides $19.95 each
Vortex EFI Interceptor
#VT-3705 $349.00
To purchase the Vortex EFI Interceptor click here
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| Vortex Interceptor |
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| EFI Interceptor Installed |
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| Interceptor Adjustment Switches |
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| Pro Flow Air Filter Kit |
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PRO FLOW AIR FILTER KITS
Includes billet air cleaner flange and filter.
K&N Filter Kit w/Outerwear
#PD- 253 $149.95
To purchase the K & N Filter Kit click here
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| Pro Flow Air Filter Kit Installed |
UNI Filter Kit
#PD- 252 $109.95
To purchase the Uni Filter Kit click here
Replacement Filter
#PD-253A $69.95
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| Hinson Billet Clutch Basket |
HINSON Billet Clutch Basket
#H268 $230.00
To purchase the Billet Clutch Basket click here
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| Hinson Inner Hub/Pressure Plate |
HINSON Inner Hub/Pressure Plate Kit KIT
#H238 $ 474.00
To purchase the Hinson Inner Hub click here
DR HD Clutch Kit
#DR-C245 $199.00
Includes fiber, steel and HD springs
To purchase the Clutch Kit click here
DRI/ HINSON Quick Change Covers (Blue or Black)
#QC-245N $200.00
To purchase the Quick Change Cover click here
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| Quick Change Cover- Black |
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Quick Change Cover- Blue
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ENGINE SERVICES
Complete Engine Rebuilding
#ER-4445 $650.00
Includes teardown and reassembly.
HEAD PORT AND VALVE SEAT CUT Includes R&R Guide.
#PO-5VLV-VJ $550.00
*DRI 4-Stroke heads are refined with in house flow bench testing and valve seats are cut with Serdi Valve Seat Machine for the absolute best quality head work available in the entire industry.
3-ANGLE VALVE JOB (5-Valve)
#MS-8005 $195.00
*ALL ENGINE SERVICE PRICES DO NOT INCLUDE PARTS.
CHASSIS
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| Lobo II Front Suspension Kit |
LOBO II Front Suspension Kits
#RD-LB245F $2995.00
* Lobo II Kits will be offered for both MX and XC.
Includes: Lobo A-Arms, Axis or ELKA shocks, Tie Rods, CROWN Brake Lines)
Upper & Lower A-Arms come powder coated gray. For chrome plated upper arms add $150.00
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| ROLL Steering Stem |
ROLL DESIGN Steering Shaft
Chrome, Cast Stainless Head.
Standard (Stock Bars) #405502-S $349.95
Oversized (T2 M/C Bars) #405502-E $349.95
GPR STEERING STABILIZERS
GPR Low Boy V-1 ATV Stabilizers are available in Standard and Remote.
GPR’s Low Boy Remote includes an adjustable handlebar mounted adjuster- for adjustment on the fly.
V-1 series offers Hi-Lo speed adjustment simultaneously. 360° of adjustment.
Stabilizers and mount kits are made from aircraft 6061 T-6. *Standard Low Boy Stabilizers are available in Red, Blue, or Black anodizing.
**Remote Stabilizers available in Black only
*Mount Kits available in Black only
GPR Standard Low Boy
#GPR-2R45-LB $450.00
To Purchase the GPR STD Low Boy Remote click here
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STD GPR Low Boy |
Dampners Color Choices |
GPR Low Boy Remote
#GPR-2R45-LBR $495.00
To Purchase the GPR Low Boy Remote click here
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GPR Low Boy Remoter |
Low Boy Remote Handlebar Dial |
ANTI-VIBE Handle Bar Mount Kit
Standard (7/8”) #4766 $89.95
Oversized (11/8”) #4734 $89.95
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| DR Chrome Front Bumper |
DR Chrome Front Bumper
#DR-2R45 $179.00
To purchase the Chrome Front Bumper click here
“CROWN” SERIES BRAKE LINES (STD OR Extended)
Currently being Developed and Manufactured
Color Options: Red, Blue, Yellow, Smoke, Clear, Green
Front STD #CR-6200 $109.50
Front Extended #CR-6225 $109.50
Rear #CR-6250 $39.95
ROLL ATV Foot Pegs (standard kick-up)
#305502-K $199.00
To purchase the Roll Foot Pegs click here
TEAM FIRESTICKS AXLES +3
#TM-0201-2200 $449.00
*Uses stock OEM hubs (not included)
**TEAM has discontinued axles that use their rear wheel hub.
Replace hubs are still available in limited quantities. Call for Details
*** Starting in mid ’07 TEAM has built all of their axles to use stock OEM rear wheel hubs.
Rear Bearing Carrier Currently being Developed and Manufactured
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| ELKA Front Shock |
ELKA SHOCKS
Front- Starting at $ 485.00
Front-Elite- Starting at $1255.00
Rear -comp/rebuild Starting at $ 875.00
Rear-Elite- Starting at $1045.00
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| ELKA Steering Dampener |
ELKA Steering Dampener
System 3 #EL-S3 $475.00
System 5 #EL-S5 $550.00
ACCESSORIES
DR Chain Guard (available in Blue, Black & Silver)
#DR-25CG $29.95
To purchase the DR Chain Guard click here
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| DR Chain Guard - Blue |
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| DR Chain Guard - Black |
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| DR Chain Guard - Silver |
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TAG Handlebars
Oversized T2 Bars #1016 $94.95
Stock style X5 Bars #2016 $79.95
Aluminum Rear Grab Bar
#GB-1550 $69.95
MOTION PRO
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| LT R450 Twist Throttle |
CR Throttle and Cable
#01-1034 $53.00
Shockwears
Front Pair Only $39.95
Rear Only $19.95
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| LT R450 Twist Throttle |
WORKS CONNECTION ELITE Clutch Perch
$149.95
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| DR Block Off Plate |
DR Block Off Plate Available in Red, Blue and Silver.
#DR-PB13 $14.95
To purchase the DR Block Off Plate click here
DR/ONE '06-'08 Graphic & Seat Cover Kits
Yellow/Blue #DR- DUNS456-YB $129.95
White/Blue #DR- DUNS456-WB $129.95
To purchase the Graphic & Seat Cover Kit click here
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| '06-'08 Graphic Seat Cover Kit- Yellow |
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| '06-'08 Graphic Seat Cover Kit- White/Blue |
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Rear Fender Decal Strips
"4-Stroke" Red #DR-RF-D45-R $18.95
"4-Stroke" Blue #DR-RF-D45-B $18.95
"4-Stroke" Silver/Red #DR-RF-D45-SR $18.95
"4-Stroke" Silver/Blue #DR-RF-D45-SB $18.95
To purchase the Rear Fender Decals click here
DR Number Plates (3pc set)
** Please Note: These are the DECAL BACKGROUNDS and not the plastics
WHITE #DR-850 $24.95
BLACK #DR-825 $24.95
RED #DR-840 $24.95
BLUE #DR-830 $24.95
YELLOW #DR-835 $24.95
GREEN #DR-827 $24.95
To purchase the Number Plates click here
Red |
Black |
White |
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Blue |
Yellow |
Green |
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