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YOUR
GUIDE TO THE SUZUKI LT 500
ENGINE
*Paul Turner Racing Engines are a proprietary brand of DRI. All PTR engine modifications are done exclusively by DRI.
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| DRI Suzuki LT National Kit |
DRI
Suzuki LT 500 NATIONAL Kit
#EK-25NT $1499.00
Not available online- Please call DRI to purchase
Includes: PTR Pipe, Fat Boy 2 Silencer, NATIONAL Porting, Powerhead, Pyramid
Reed Valves, Pre-Jetted Keihin 39mm PWK Carburetor, Jet Kit, K&N Filter,
T-Shirt, Instructions,
DR Tech Support
- Power
Curve: Midrange (Midrange Power Emphasis)
- Performance: 55-65% Upgrade over stock
- Reliability: 80% of stock reliability
- Riding Application: The National kit is extremely versatile, Power band is strong across the board. Works great for Dune Riding, Trail Riding, Excellent All Around
DRI Suzuki LT 500 ELIMINATOR Kit
#EK-25EL
$1499.00
Not available online- Please call DRI to purchase
Includes: PTR Pipe, Fat Boy 2 Silencer, ELIMINATOR Porting, Powerhead, Pyramid
Reed Valves, Pre-Jetted Keihin 39mm PWK Carburetor, Jet Kit, K&N Filter, T-Shirt, Instructions, DR Tech Support.
- Power Curve: Midrange/Top End Power Emphasis
- Performance: 55-65% Upgrade over stock
- Reliability: 80% of stock reliability
- Riding Application: The Eliminator Kit is designed for top end applications, drag racing, hill racing.
Pipe Option: PTR Pipe enhances
Power throughout Powerband. Increase Rev by over 2000 RPM's.
Because PTR Pipes make power gains so well across the Powerband, only one type of PTR pipe is available.
Cores
Required: Cylinder. Customer must send in their cylinders to DRI for
porting modification or purchase new. (DRI offers new cylinders). New cylinders available for $679.00.
* Price for cylinder is PLUS any modifications and piston, studs, gasket, etc.
Multiple Compression Options: Powerhead is designed with interchangeable domes. Domes sizes are available for all riding elevations.
**Kit prices are PLUS any necessary machining and or parts.
Example: Boring, Gaskets, Pistons, etc. is additional cost.
Throttle and or throttle cable not included.
| RECOMMENDED ADDITIONS : |
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| DR Cylinder Boring and Honing (price does not include piston) |
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$85.00 |
| DR Flywheel Mod |
#MS-5000 |
$85.00 |
| DR C25 Clutch Kit |
#DR-C25 |
$125.00 |
| Hinson Billet Clutch Basket |
#H-104 |
$230.00 |
| Triple Plate Chroming |
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$120.00 |
| Billet Pipe Clamp |
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$55.00 |
Upgrade
Options:
SUPER
FLOW Carb Mod #MS-FLOW
$60.00
*Enhances caburator efficiantcy. Recommended for all applications.
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| Clamp-On Air Cleaner KitKit |
RECOMMENDED AIR CLEANER UPGRADES:
DRI recommends installing their Clamp-On Air Cleaner Kit ($99.95) for all applications The DRI/PTR Suzuki LT 500 NATIONAL kit is the absolute best buy for overall performance gain, reliability and value.
This kit stays with stock displacement to maintain the highest possible reliability. The size of this kit is not what makes it so appealing. It is the proven combination of the pipes, porting, reed cages, carbs etc. working together.
NOTES:
* DRI does NOT recommend running the LT 500 without an air box.
** This kit must be used in conjunction with a stock Suzuki LT500 air box.
***Enclosed flange is installed inside the stock OEM LT500 air box.
ENGINE
SERVICES (All prices are plus any parts)
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| Modified Flywheel |
Complete
Engine Rebuilding #ER-2500 $595.00
(Complete Tear Down & Reassembly)
Cylinder
Boring with ELITE Hone #MS-70EH $85.00
(include port chamfer, cyl wash)
Flywheel
Mod #MS-5000
$85.00
(Improves throttle response)
Crankshaft
Rebuilding #MS-9011
$125.00
87
Suzuki 500 Stud Upgrade to 90 model (Includes studs)
# MS-57SM $175.00
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| PTR
Porting & Rechambering | PTR
Porting & Stock Head Rechambering
$550.00
(NATIONAL or ELIMINATOR)
Customer must send in their cylinder for port
modification.
Prices plus boring and piston.
PTR
Porting without head mod.
$495.00
(Must use POWERHEAD) (NATIONAL or ELIMINATOR) Customer must
send in their cylinder for port modification. Prices plus boring and
piston. Stock
Head ReChambering
$95.00
INDIVIDUAL ENGINE COMPONENTS
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| PTR Factory Finish |
Exhaust
Power Curve:Great low-end punch, (from the unique headpipe design), transcends to a massive midrange and unbelievable top end power
(over 2000 rpm more than stock). This pipe Rips across the whole powerband.
*NOTE: Factory Finish on pipe is Standard.
Triple plate chrome - add $120.00
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| PTR Pipe Chrome |
PTR
Pipe & Fat Boy 2 STD Silencer
#PT-2SP50 $429.95
To purchase the PTR Pipe & Fat Boy 2 STD Silencer click here
PTR Pipe & Quiet Fat Boy 2 Silencer
#PT-2SP50-Q $439.95
To purchase the PTR Pipe & Quiet Fat Boy 2 Silencer click here
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| PTR Fat Box 2 Quiet Silencer |
PTR Fat Boy 2 STD Silencers
#FB-S50S $189.95
To purchase the PTR Fat Boy 2 STD Silencer click here
PTR Fat Boy 2 Quiet Silencers
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| PTR Fat Boy 2 STD Silencer |
#FB-Q50S $199.95
To purchase the PTR Fat Boy 2 Quiet Silencer click here
Spark Arrestor $75.00
ea.
(3" Universal Bolt onto Fat Boy 2 STD Silencer.
Will not work on Quiet model)
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| Billet Exhaust Clamp |
Billet
Exhaust Clamp
#EXC-LT5-PT $45.00
ENGINE
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| PTR
Powerhead Assembly | PTR POWERHEAD Assy
(head, shell, dome, dome o-rings)
#PH-2500
(88-90) $249.95
#PH-2587(87) $249.95
Replacement Dome Sets (all sizes)
#PH-250D $55.00
Intake
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| PTR Reed Valve 205 |
Pyramid Reed Valve
Unique 4-Sided design offers a power gain at all RPM ranges.
Install the Pyramid Reed Valve and your engine will have better throttle response, stronger midrange and increased top end power.
Recommended Applications:
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| PTR Reed Valve 257 |
Works Great in all riding conditions, with stock or modified engines.
#PRV-205
(88-90) $175.00
#PRV-257 (87) $175.00
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| Keihin
PWK Carburetor |
Keihin 39mm Keihin PWK Carburetor
#K-39PWK $239.00
Keihin
Jet Kit
#K-JK01 $45.00
(2-pilot jets, 2-needles, 4-main jets)
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| Clamp-On
Filter Kit |
Clamp-On
K & N Filter Kit
#DR-25ABA $99.95
Kit is designed to fit inside OEM air box by replacing internal
air box
flange.
Kit is supplied with Plastic Flange, Clamp-On K&N Filter,
Outerwear, Instructions.
* Some modification to stock OEM air box is required
CLUTCH
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| Hinson
Billet Clutch Basket | Hinson Billet Clutch Basket
(7-plate)
#H104
$230.00
To purchase the Hinson Billet Clutch Basket click here
DR-C25 DR 7-Plate Clutch Kit
#DR-C25
$125.00
To purchase the Clutch Plate click here
CHASSIS
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| DRI
Chrome Front Bumper |
DRI Chrome Front Bumper
#DR-5000
$179.00
To purchase the DRI Chrome Front Bumper click here
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| Elka
Shocks | ELKA SHOCKS
Replacement Model Front
pair
without reservoirs from
$515.00
Sport
Model Front pair
with reservoirs from
$715.00
Sport
Model Rear
with reservoir
from
$745.00
·
Call DRI for specific application needs and part numbers regarding
Elka shocks and or see ELKA section in ATV PRODUCTS section
on this website
PADS Front
#669
$29.99
Rear
#686
$29.99
ACCESSORIES
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| TAG Handlebars |
TAG
Handlebars Oversized T2 Bars $94.95
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| Stock Style X5 Bars |
Stock
Style X5 Bars $79.95
Motion Pro CR Throttle
#01-056 $18.95
Cable CR-39mm PWK
#02-24
7 $15.95
Cable Thumb-39mm PWK
#C-069 $19.95
Cable Terminator Clutch
#04-108 $22.95
SHOCKWEARS
Available for all shocks $ 49.00 set
BILLET
COMPONENTS
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| DRI
Billet Throttle Cover |
Billet Gas Cap
#CS-LTGC $69.95
Parking Brake Block Off Plate (silver, red, blue)
#DR-PB13 $14.95
Billet Throttle Cover
#DR-TC22 $39.95
Rear Fender Decal Strips
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| Rear Fender Decal Strips |
"2-Stroke" Red #DR-RF-D25-R
$18.95
"2-Stroke"
Blue
#DR-RF-D25-B $18.95
To purchase the Rear Fender Decal Strips click here
DR Number Plates (3pc set)
** Please Note: These are the DECAL BACKGROUNDS and not the plastics
WHITE #DR-850 $24.95
BLACK #DR-825 $24.95
RED #DR-840 $24.95
BLUE #DR-830 $24.95
YELLOW #DR-835 $24.95
GREEN #DR-827 $24.95
To purchase the Number Plates click here
Red |
Black |
White |
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Blue |
Yellow |
Green |
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