Suzuki LT 250 Porting & Head Rechamburing

Suzuki LT 250 Porting & Head Rechamburing


DRI has spent 1000's of hours doing R&D on 2-stroke Engines/Cylinders/Port types designs to MAXIMUZE PERFORMANCE and RELIABILITY . There are no quick read manuals to explain the complexity of 2-Stroke porting.
Data must be gathered-recorded and analyzed, to help properly design cylinders that not only perform properly but give the reliability and consistency expected from DR/PTR Cylinder.

  • DRI has proven port designs for ALL Applications; Desert, MX, XC,  Off-Road, Sand Dunes and Sand Drags, Ice Racing, Enduros, Serious Trail Riding, etc.  You name it DR has built cylinders that have raced it.

  • DRIs have won more Pro ATV Races and Pro ATV Championships than any other company in the world over the last 4 decades. DRI has spent 100's of hours  doing R&D on 2-stroke port cylinder port designs

  • All port work is 100% Guaranteed

  • All PTR cylinders have port timing degreed in and all port dimensions are blued and scribed for MAXIMUM consistency

  • PTR Porting is a labor service modification

  • All PTR porting is performed in house. By Loren Duncan

  • All PTR ported cylinders and individually serial numbered. With data recorded in a DRI data file, for future reference

  • For Maximum performance and reliability with a PTR ported cylinder it is imperative the piston, rings and cylinder bore are kept good conditions.
    Piston clearance should ALWAYS be kept under .005 of an inch * Contact DRI for more details

  • Quality Cylinder Boring and Proper Port Chamfering is critical to the performance and reliability of your cylinder.
    When these services are required for your engine, be sure that they are performed by DRI or a highly trained technician

  • Call DRI for one on one consultation about, your machine, your riding and your needs. #619.258.6306

    Suzuki LT 250R Porting Type Options

    NATIONAL Cross Country (low end)

    NATIONAL Midrange (midrange)

    ELIMINATOR (midrange/top end combo)

    HIGH REV (top end)

    All PTR porting types same price.
    PTR Porting and Stock Head Rechambering $495.00

    PTR Porting (use Powerhead at additional cost) $475.00
    Powerhead without headstay $219.00
    *If customer already has a Powerhead, they may purchase a matched dome(for ported cylinder)for $39.95 and use their existing Powerhead outer shell.

    *Cylinder Boring and Piston are not included in price. DRI can bore cylinders and supply new piston at additional cost
    DRI does not offer a big bore kit for Suzuki LT 250 due to reliability concerns
    Suzuki LT 250R 87-92

    Cores Required
    Cylinders and Head(if stock head modification is desired)
    *Customer must send in their cylinder for PTR Port modification or purchase new cylinders direct from DRI

    Power Emphasis
    NATIONAL XC: Power emphasis very Strong Bottom and Good Midrange Pull
    Best Carburetor:36mm PJ Keihin
    Best PTR Pipe: Type 6 or Midrange

    NATIONALMidrange:Good low end throttle response, excellant midrange, good top end,
    likes to pull a taller gear
    Best Carburetor:36mm PJ Keihin or 39mm PWK Keihin
    Best PTR Pipe: Midrange

    ELIMINATOR:Power emphasis; good Bottom end Strong Midrange Pull, Very Good Top End.
    Strongest Power at 3/4 throttle
    Best Carburetor:36mm PJ Keihin or 39mm PWK Keihin
    Best PTR Pipe: Midrange RACE, Eliminator, High Rev

    HIGH REV Kit:Fair low end throttle response, Good midrange, excellant top end,
    Revs out Very Well
    Best Carburetor:39mm PWK Keihin
    Best PTR Pipe:High Rev or Eliminator

    Power Gain
    20% over stock, peak

    Reliability Rating
    With proper maintenance, PTR Porting is 85% reliable as stock

    Application Recommendation
    XC/Low End: Cross Country/Tight Woods Riding and or Racing

    Midrange: Motocross, Sand Dune Riding, Trail Riding, Gran Prix Races,
    *Best Overall PowerBand

    ELIMINATOR: Excellant Dual Sport type riding, Motocross, Trails, Sand Dunes,
    Very Versatile

    HIGH REV: Drag Racing, Hill Racing, large TT's and Flat Tracks

    Special Notes
    Paul Turner Racing Products are a proprietary brand of Duncan Racing International, Inc.

    DRI has spent 1000's of hours testing, doing R&D on 2-stroke port types and designs. There are no quick read manuals to explain the complexity of 2-Stroke porting. Data must be gathered.

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